{"id":528,"date":"2007-04-29T18:02:00","date_gmt":"2007-04-29T18:02:00","guid":{"rendered":"http:\/\/bmfofliquidinc.wordpress.com\/2007\/04\/29\/the-birth-of-an-rca-ar-1264-theremin-replica\/"},"modified":"2007-04-29T18:02:00","modified_gmt":"2007-04-29T18:02:00","slug":"the-birth-of-an-rca-ar-1264-theremin-replica","status":"publish","type":"post","link":"https:\/\/archive.mikebuffington.net\/02\/?p=528","title":{"rendered":"The Birth of an RCA AR-1264 Theremin Replica"},"content":{"rendered":"<p><img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/complete.jpg\" \/><br \/>\n<!--more Anastasia Termen, conceived: Sometime in 1998, born: April 28, 2007--><\/p>\n<p>A while ago I completed the milling of the antenna. The antenna mounts have 2 thin slits that let the mounts compress a bit when inserted into the bases.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/sliting.jpg\" \/><\/p>\n<p>As you can imagine, it was tricky dealing with a thin spinning blade. I think I came in at too steep of an angle on this one and a tooth on the blade must have caught without cutting.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/bustedmount.jpg\" \/><\/p>\n<p><img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/finishedmounts.jpg\" \/><\/p>\n<p>&#8220;Why buy one when you can have two for twice the price?&#8221;<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/volumeloops.jpg\" \/><\/p>\n<p>The set matches pretty accurately to the drawings that I have.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/completeantennaset.jpg\" \/><\/p>\n<p>The next thing I did was wind the large coils (make sure the whole graphic loads for this).<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/pitchcoil.gif\" \/><\/p>\n<p>I built a homemade winding jig that integrated a pedometer to tell me how many turns I made. Unfortunately, the jig still has some bugs to work out, so I didn&#8217;t get an accurate count of the turns. I simply measured the inductance instead, which is all I needed to verify.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/counter.jpg\" \/><\/p>\n<p>The large volume coil has a secondary winding on it that powers the UX-120 tube. It is of a thicker gauge wire.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/volumesecondarywinding.jpg\" \/><\/p>\n<p>The heart of the theremin are these coils, which are double wound in opposite directions, this causes the circuit to oscillate.<br \/>\nThe inductance values (listed below) are pretty damn close to measured RCA values (not listed):<\/p>\n<table border=\"1px solid black\">\n<tr>\n<td>coil<\/td>\n<td>inner winding<\/td>\n<td>outer winding<\/td>\n<\/tr>\n<tr>\n<td>Pitch 1<\/td>\n<td>165\u00b5H<\/td>\n<td>178\u00b5H<\/td>\n<\/tr>\n<tr>\n<td>Pitch 2<\/td>\n<td>170\u00b5H<\/td>\n<td>183\u00b5H<\/td>\n<\/tr>\n<tr>\n<td>Volume<\/td>\n<td>62\u00b5H<\/td>\n<td>64\u00b5H<\/td>\n<\/tr>\n<\/table>\n<p><img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/coils_single.jpg\" \/><\/p>\n<p>I then covered the coils with some cloth to separate the two windings.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/coils_cloth.jpg\" \/><\/p>\n<p>the thickness should be .03&#8243;, and RCA used .01&#8243; thick book cover cloth wrapped three times. I used spray mount to make my regular black fabric stick to the coils.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/cloththickness.jpg\" \/><\/p>\n<p>you can see the layer underneath.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/coil_covered.jpg\" \/><\/p>\n<p><img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/coils_covered.jpg\" \/><\/p>\n<p>The coils are then wrapped in the other direction the same number of turns.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/coils_double.jpg\" \/><\/p>\n<p>I also bought a ZVex Wah Probe from their scratch-n-dent page. These Probe gutiar pedals have a theremin like controller for expression. This wah probe also has a boost drive, which came in handy later&#8230;  I got one to play with the theremin for an additional no-contact control of the sound (and to use with my guitars).<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/wahprobe.jpg\" \/><\/p>\n<p>I ordered all the passive electronic components, extra pilot lights, an audio transformer so I could use my modern guitar amp, and some tube bases for a future project.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/passiveelectronics.jpg\" \/><\/p>\n<p>Then, days and days of soldering. I spent about 17 hours each day over the last two weekends.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/soldering1.jpg\" \/><\/p>\n<p><img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/soldering2.jpg\" \/><\/p>\n<p><img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/soldering3.jpg\" \/><\/p>\n<p><img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/soldering4.jpg\" \/><\/p>\n<p>The power supply feeds the tubes and coils electricity through a long bundled series of tubes, I mean, cables. It was tricky not knowing the exact length to cut, and being limited on my repo. cloth covered wire, I had to take some clever actions. At the end of all this, I was left with about 3 inches of extra red wire, but came up short on the black. I&#8217;ll have to get some more black wire.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/cablelength.jpg\" \/><\/p>\n<p><img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/soldering5.jpg\" \/><\/p>\n<p>I bought modern trimmer capacitors to use temporarily while I modify the original ones from the Radiola 60.  Right now they&#8217;re mounted on cardboard.<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/soldering6.jpg\" \/><\/p>\n<p>So, when I had everything done, i checked the power supply for continuity, using the service notes from 1929. Everything checked out, so I plugged it all in, crossed my fingers, and hoped I soldered everything correctly. Fortunately I did!<\/p>\n<p>The tubes lit up!! Nothing exploded!!<br \/>\n<img decoding=\"async\" src=\"http:\/\/mikebuffington.net\/photos\/thereminworking\/glowingtubes.jpg\" \/><\/p>\n<p>It didn&#8217;t, however, make sound right away. It turns out that one of the UX-171A tubes I got was dead. The two 171A&#8217;s act as the volume oscillator and the volume amplifier. For the initial power up, the dead tube was in the amplifier socket so I heard nothing. I then switched the two tubes, because I couldn&#8217;t see anything glowing in either (though one was). Then, turning it on, there was that classic &#8220;you just turned on an electronic instrument&#8221; pop. It didn&#8217;t play because the volume oscillator wasn&#8217;t working. So I put it back in the first configuration and&#8230;<\/p>\n<p>Keep in mind that this is not what Anastasia will ultimately sound like. Once I get a new 171A tube, I will post a new video focusing on her new sound.<\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[14],"class_list":["post-528","post","type-post","status-publish","format-standard","hentry","category-uncategorized","tag-theremin"],"_links":{"self":[{"href":"https:\/\/archive.mikebuffington.net\/02\/index.php?rest_route=\/wp\/v2\/posts\/528","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/archive.mikebuffington.net\/02\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/archive.mikebuffington.net\/02\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/archive.mikebuffington.net\/02\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/archive.mikebuffington.net\/02\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=528"}],"version-history":[{"count":0,"href":"https:\/\/archive.mikebuffington.net\/02\/index.php?rest_route=\/wp\/v2\/posts\/528\/revisions"}],"wp:attachment":[{"href":"https:\/\/archive.mikebuffington.net\/02\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=528"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/archive.mikebuffington.net\/02\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=528"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/archive.mikebuffington.net\/02\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=528"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}